Craftsman 351183670 User Manual CROWN STAPLER Manuals And Guides L0804028
CRAFTSMAN Stapler Manual L0804028 CRAFTSMAN Stapler Owner's Manual, CRAFTSMAN Stapler installation guides
User Manual: Craftsman 351183670 351183670 CRAFTSMAN CROWN STAPLER - Manuals and Guides View the owners manual for your CRAFTSMAN CROWN STAPLER #351183670. Home:Tool Parts:Craftsman Parts:Craftsman CROWN STAPLER Manual
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Operator's Manual CRRFTSMRN 1/4"Crown 18 Gauge 1/2- 11/2"Length CROWN STAPLER Model No. 351.183670 CAUTION: Read and follow • • • • all Safety Rules and Operating Instructions before First Use of this Product. Sears, Roebuck and Co., Hoffman 4460.01 Draft (11/02/99) Estates, IL 60179 U.S.A. Safety Rules Operation Maintenance Parts List Warranty ....................................... 2 DESCRIPTION Safety Rules .................................... 2 Operation .................................... Maintenance .................................... 2-4 4 Troubleshooting ................................. Parts Illustration and List ......................... 5 6-7 The Craftsman ¼" Crown Stapler drives ¼" crown, 18 gauge staples from V2to 11/z'' long. Die cast aluminum body with textured grip minimizes operator fatigue. Large capacity, top loading magazine with positive quick action latch makes loading easy. Safety feature disables tool unless contact trip is pressed against workpiece. Tapered nosepiece provides operator with greater visibility for precise fastener placement. Rigid nosepiece reduces jamming. Quick-release nose cover allows for easy removal of jammed fasteners. The ¼" Crown Stapler is excellent for furniture making, upholstery, cabinetry and picture framing. FULL ONE YEAR WARRANTY AIR-DRIVE TOOLS ON CRAFTSMAN If this Craftsman air-drive tool fails due to a defect in material or workmanship within one full year from the date of purchase, return it to the nearest Sears Service Center in the United States, and Sears will repair it free of charge. SPECIFICATIONS Capacity ............................... If this air-drive tool is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. Staple crown width .............................. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Staple size .................... Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 Air inlet .................................. ° Staple lengths 160 staples W' ............................ V2to 1V2" 18 gauge (.049 x .040") Operating pressure ....................... 60-100 PSI W' N.P.T. Length ..................................... 10W' Height ....................................... 9W' Width ....................................... 2W' Air tool operators and all others in work area should always wear safety goggles complying with United States ANSI Z87.1 to prevent eye injury from fasteners and flying debris when loading, operating or unloading this tool. Weight .................................... 18333 ............................ ¼" crown, W' long * Never exceed operating pressure of 100 PSI. 18334 ............................ ¼" crown, 3/4"long ° Always keep hands and body away from the fastener discharge area when air supply is connected to tool. 18336 ............................ 1/4"crown, 7/8"long * Always disconnect tool from air supply when servicing or adjusting tool and when tool is not in use. 18371 ............................ ¼" crown, 1" long 18372 ........................... ¼" crown, 1W' long * Do not operate when nose of tool is not in contact with work. 18373 ........................... ¼" crown, 1¼" long 18374 ........................... 1/4"crown, 1W' long ° Never load the tool until you are ready to use it. * Never depress tool trigger when loading. ° Always load with nose of tool pointing away from you and others. * Never point tool at yourself or others. * Never carry tool with trigger depressed. ° Do not use oxygen, combustible gas or high pressure compressed gas as the air supply for the tool. ° Always use tool at safe distance from other people in work area. * Do not attempt to discharge fastener into hard or brittle materials such as concrete, steel or tile. * Do not connect female quick-disconnect side of air line. * Connect male, free-flow nipple to tool side of air line connection so that tool is depressurized when hose is disconnected. * Do not use a hose swivel with this tool. * Use Sears recommended 2.6 Ibs. STAPLES AIR SUPPLY LINE Refer to Figure 1 (page 3). * The air tool operates on compressed 60 to 100 PSI. * Never exceed maximum pressure. Air Delivery Required: (30 shots per minute). air at pressures from 0.71 SCFM @ 90 PSI WARNING: Keep hands and body away from discharge area of tool when connecting air supply. Always disconnect tool from air supply when servicing or adjusting tool and when tool is not in use. coupling to tool fasteners only. 2 * Air operated tools require clean, dry, lubricated compressed air to ensure top performance, low maintenance and long life. * Dirt and abrasive materials present in all air lines will damage tool O-rings, valves and cylinders. * Moisture will reduce tool performance removed from compressed air. * A filter-regulator-lubricator system is required and should be located as close to tool as possible (see Fig. 1, page 3). A distance of less than 15 feet is recommended. and life if not • Keep air filter clean. A dirty filter will reduce the air pressure to the tool causing a reduction in power and efficiency. ° Be sure all connections prevent air loss. • The air supply system must be able to provide air pressure of 60 to 100 pounds per square inch at tool. ° • All hoses and pipes in the air supply system must be clean and free of moisture and foreign particles. Never connect a female quick-disconnect coupling to the tool side of air line connection. A male, free-flow coupling should be connected to the tool side of air line connection. • Do not mount swivel connector in air supply line. • The air pressure should be properly regulated. • Different workpiece materials and different fastener lengths will require different operating pressure. 2 Foot Hose Whip in air supply system are sealed to WARNING: The female coupling provides a seal preventing loss of compressed air from compressor tank when disconnected from male coupling. If connected to tool side of air supply, the female coupling could seal a compressed air charge in the tool which could discharge if the tool trigger is actuated. Filter - Regulator - Lubricator_ Male Quick-DisconnectFigure 1 - Air Supply Line LOADING Refer to Figures 2 & 5 (pages 3 and 6). ° The air tool is equipped with a contact trip safety mechanism (see Figure 3) that disables tool unless contact trip is pushed against work. Hold tool handle firmly and press contact trip on workpiece where fastener is to be applied. Pull trigger to drive fastener into workpiece. ° The tool can also be operated by holding trigger depressed and pushing contact trip against workpiece. This operating procedure provides rapid-fire fastener driving. Never operate tool unless contact trip is in contact with workpiece. ° The tool is equipped with a push-button switch that can change the operating mode from rapid-fire to single fire. When the red stop button (Fig. 5, No. 37) is pushed in from the fastener loading side, the tool will fire one fastener only. To fire the next fastener, both the trigger (Fig. 5, No. 30) and the contact trip (Fig. 5, No. 63) must be released. WARNING: Disconnect tool from air supply. Always load with nose of tool pointing away from you and others. Always wear safety goggles that comply with United States ANSI Z87.1. NOTE: For best results use Sears fasteners only. • Slide pusher (Fig. 5, No. 48) back until it engages the latch. Tilt magazine cover (Fig. 5, No. 51) back to allow fasteners to be installed onto magazine (Fig. 5, No. 55). Tilt pusher to release and gently slide pusher forward against fasteners as shown. Depress Trigger Figure 2 Loading Staples Trigger Depressed STAPLING OPERATION Refer to Figure 3 below. WARNING: Never operate tool unless contact trip is in contact with workpiece. Do not operate tool without fasteners or damage to tool may result. Never fire fasteners into the air because fasteners may injure operator or others and damage to tool may result. Figure 3 Contact Trip Operation QUICK RELEASE NOSE Refer to Figure 5 (page 6). The tool is equipped with a quick release nose for clearing jammed fasteners. ,, If a fastener jams in the tool, disconnect the air supply from the tool. Open the magazine and remove any fasteners. Pull the nose cover latch (Fig. 5, No. 61) down and release the nose cover. Remove the jammed fastener and secure the latch. Reload the fasteners and reconnect the air supply. OPERATING o o Refer to Figure 5 (page 6). LUBRICATION Lubricate tool daily with quality air tool oil. If no air line lubricator is used, place five or six drops of oil into air inlet cap (Fig. 5, No. 23) of tool every day. MAGAZINE ° PRESSURE Use only enough air pressure to perform the operation. Air pressure in excess of that which is required will make the operation inefficient and may cause premature wear or damage to the tool. • Square off the tip of the ram with a clean, fine hand file to extend the life of the ram and tool. Fastener firing will be more consistent if the ram tip is kept clean and square. SAFETY MECHANISM Inspect contact trip safety mechanism daily for proper operation. Do not operate tool if mechanism is not operating properly. ,, Air pressures should be adjusted to account for different material densities, grain structures and moisture content. Longer fasteners will require more air pressure to drive flush with the surface of the workpiece. With the red push-button switch in the rapid-fire mode, perform the following procedures to test safety mechanism: • Leave trigger untouched while pushing contact trip into workpiece. Tool must not fire. ,, All fastener lengths should drive easily into pressure-treated lumber, pine, SPF and plywood. Hardwoods (such as oak) and engineered polymer lumber might require maximum pressure (for the air tool) to drive flush. For optimum combinations of lumber and fastener, consult lumber professionals and/or manufacturers. DEFLECTOR Refer to Figures 4 & 5 (pages 4 and 6). o Keep magazine and nose clean and free of any dirt, lint or abrasive particles. The tip of the ram (Fig. 5, No. 17) can become dented or rounded over time. Determine minimum air pressure required by driving some test fasteners into the workpiece. Set air pressure so that test fasteners are driven down flush with the work surface. Fasteners driven too deep may damage workpiece. EXHAUST AND PISTON-RAM • Pull trigger while contact trip is clear of work and pointed away from operator and others. Tool must not fire. • Depress and hold trigger. Push contact trip against work where fastener is needed. The tool should drive only one fastener each time the contact trip is pushed against workpiece. If contact trip mechanism does not operate properly, repair tool immediately through Sears Service Center. Exhaust deflector can be positioned to point in any direction (full 360 ° movement). Reposition deflector (Fig. 5, No. 2) by grasping firmly and rotating to the desired position. Replace any damaged or missing parts. Use the parts list to order parts. REBUILD KITS Rebuild kits are available as spare parts, (see page 7). Tools should be rebuilt if tool fails to operate properly after extended use. See troubleshooting to determine required replacement parts. Disconnect tool from air supply before attempting or adjustment. repair NOTE: When replacing O-rings or cylinder, lubricate with air tool oil before assembly. Figure 4 - Exhaust Deflector Adjustment 4 SYMPTOM Trigger cap leaks air Cap leaks air Nose leaks air Tool will not operate POSSIBLE CAUSE(S) 1. Check and replace damaged O-ring (Fig. 5, No. 42) 2. Valve stem, seal or O-rings damaged 2. Check and replace damaged stem, seal or O-rings (Fig. 5, Nos. 35, 38, 41 and 42) 1. Cap bolts loose 1. Tighten bolts (Fig. 5, No. 3) 2. Damaged O-ring or gasket 2. Check and replace damaged O-ring or gasket (Fig. 5, Nos. 6 and 8) 1. Damaged O-ring 2. Damaged bumper 1. Check and replace damaged O-ring (Fig. 5, No. 18) 2. Check and replace damaged bumper (Fig. 5, No. 20) 3. Ram guide damaged 3. Check and replace guide (Fig. 5, No. 29) 1. Insufficient air supply 1. Check air supply 2. Damaged or worn head valve O-rings 2. Replace damaged or worn O-rings (Fig. 5, Nes. 10 and 13) 3. Replace damaged spring (Fig. 5, No. 9) 4. Clean and lubricate cap and head valve (Fig. 5, Nos. 5 and 12) 5. Insufficient lubrication 5. Place five or six drops of air tool oil into inlet cap 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. Damaged head valve spring Damaged or worn O-rings Damaged trigger assembly Build-up on ram Cylinder not sealed on bumper properly 6. Insufficient air supply 7. Insufficient lubrication 8. Head valve poorly lubricated Tool skips fasteners or inconsistent operation ACTION 1. O-ring damaged 3. Broken head valve spring 4. Head valve binding in cap Tool operates slowly or loses power CORRECTIVE 1. Worn or damaged bumper 2. Build-up on ram 3. Insufficient air supply 4. Damaged or worn piston O-ring 5. Damaged magazine spring 6. Fasteners too short 7. Damaged fasteners 8. Incorrect fastener size 9. Cap leaks 10. Damaged trigger valve seal and O-rings 11. Bent or damaged ram 12. Dirty magazine 13. Damaged or worn magazine 14. Insufficient lubrication Check and replace damaged spring (Fig. 5, No. 9) Check and replace damaged or worn O-rings Check and replace trigger assembly Clean piston/ram assembly (Fig. 5, No. 17) Disassemble cylinder and assemble properly 6. Check air supply 7. Place five or six drops of air tool oil into inlet cap 8. Disassemble head valve (Fig. 5, No. 12) clean, lubricate, and assemble properly 1. Check and replace bumper (Fig. 5, No. 20) 2. Clean and lubricate piston/ram assembly (Fig. 5, No. 17) 3. Check air supply 4. Check and replace O-ring (Fig. 5, No. 16) 5. Check and replace spring (Fig. 5, No. 47) 6. Use Sears recommended fasteners only 7. Discard damaged fasteners 8. Use Sears recommended fasteners only 9. Tighten cap bolts (Fig. 5, No. 3). Check and replace damaged cap O-ring (Fig. 5, No. 6) or gasket (Fig. 5, No. 8) 10. Check and replace damaged seal and O-rings (Fig. 5, Nos. 35, 38 and 42) 11. Check and replace damaged piston/ram assembly (Fig. 5, No. 17) 12. Clean magazine and lubricate with air tool oil 13. Check and replace magazine (Fig. 5, No. 55) 14. Place five or six drops of air tool oil into inlet cap (Fig. 5, No. 23) Model 351.183670 Figure 5 - Replacement Parts Illustration 1 for 1/_,,Crown Stapler ._ 2 16 //z-_ 17 22 ®. 18 21 19 27 45 46 24 28 1 /74 l; ° 37 50 29 57 58 53 / 55 56 62 6 54 KEY NO. PART NO. DESCRIPTION QTY. KEY NO. PART NO. DESCRIPTION QTY. 1 4157.00 Flange Nut 1 35 4318.00 2 4159.00 Deflector 1 36 4320.00 Throttle 1 3 4434.00 5-0.8 x 32ram Socket Head Bolt 4 37 4319.00 Stop Button 2 4 STD852005 5ram Lock Washer* 4 38 6136.00 8.8 x 1.9ram O-Ring 1 5 4435.00 Cap 1 39 4324.00 Trigger Valve Head 1 6 4165.00 41 4326.00 Trigger Valve Spring Valve Stem 1 5990.00 1 1 4325.00 7 3 x 1.5ram O-Ring 3-0.5 x 6ram Pan Head Screw 4O 8 4195.00 Cap Gasket 1 42 4327.00 9.8 x 1.9ram O-Ring 1 9 4210.00 Head Valve Spring 1 43 4328.00 Trigger Cap 1 10 4300.00 14.8 x 2.4ram O-Ring 1 44 4329.00 Trigger Spring 1 11 4301.00 46-221596-9 CMI-3 E-Ring 1 4302.00 1 1 45 12 Spacer Head Valve Piston 46 4444.00 Capstan 1 13 4303.00 1 1 4445.00 48 4446.00 Magazine Spring Pusher 1 4304.00 33.5 x 2ram O-Ring Collar 47 14 15 4305.00 41 x l.Smm O-Ring 1 49 4447.00 Pusher Knob 1 16 4436.00 22.4 x 3.1 O-Ring 1 5O 4448.00 Clevis Pin 1 17 4437.00 Piston Ram Assembly 1 51 4449.00 Magazine Cover 1 18 4309.00 31.5 x 1.8ram O-Ring 1 52 4450.00 Cover Spring 1 19 4438.00 Cylinder 1 53 4451.00 Clevis Pin 1 20 4412.00 Bumper 1 54 4417.00 4-0.7 x 6mm Socket Head Screw 1 21 4439.00 Magazine Bracket 1 55 4452.00 Magazine 1 22 6349.00 5-0.8ram Fiber Hex Nut 1 56 4453.00 3-0.5 x 10mm Socket Set Screw 1 23 4440.00 inlet Cap 1 57 4461.00 Nose Plate 1 24 4316.00 40 x 3ram O-Ring 1 58 6045.00 5-0.8 x 20mm Socket Head Bolt 2 25 STD851005 5mm Flat Washer* 1 59 4454.00 Latch Plate 1 26 4441.00 5-0.8 x 18ram Socket Head Screw 1 60 4455.00 Clevis Pin 1 27 4442.00 Body 1 61 4456.00 Latch Assembly 1 28 4313.00 3378.00 2.5 x 14mm Spring Pin 1 4487.00 3 1 62 29 1.2 x 2.6ram O-Ring Ram Guide 63 4457.00 Contact Trip 1 3O 4322.00 1 1 4458.00 Trip Lever 1 4323.00 Trigger Clevis Pin 64 31 65 4459.00 1 32 4321.00 Trigger Lever 1 66 7537.00 Adjusting Plate 4-0.7 x 10mm Socket Head Screw 33 6163.00 3 x 16ram Spring Pin 1 A 4460.01 Operator's Manual 1 34 4414.00 Support Plate 1 A 2.5 x 1.4mm O-Ring 4 1 1 1 Standard hardware item available locally Not Shown Recommended Accessories Rebuild Kits A Staples, W' crown - W' Long 18333 A Staples, W' crown - %" Long 18334 A Staples, W' crown - %" Long 18336 A Staples, W' crown - 1" Long 18371 A Staples, W' crown - 1W' Long 18372 A Staples, W' crown - 174" Long 18373 A Staples, W' crown - 172" Long 18374 A 3097.00 A 4407.00 Trigger Rebuild Kit Fig. 5, Nos. 38, 41, 42, 44 and two 35 Head Valve Rebuild Kit 1 1 Fig. 5, Nos. 8, 10, 13 and 15 A 4464.00 Piston-Ram Assembly Rebuild Kit Fig. 5, Nos. 16, 17, 18 and 20 1 In U.S.A. or Canada for in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME SM (1-800-469-4663) Para pedir servicio de reparacibn a domicilio - 1-800-676-5811 Au Canada pour tout le service - 1-877-LE-FOYER SM (1-877-533-6937) For the repair or replacement parts you need: Call 6 a.m. - 11 p.m. CST, 7 days a week PartsDirect 1-800-366-PART (1-800-366-7278) www.sears.com/partsdirect Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For the location of a Sears Service Center in your area: Call 24 hours a day, 7 days a week 1-800-488-1222 To purchase or inquire about a Sears Maintenance Agreement: Call 7 a.m. - 5 p.m. CST, Monday - Saturday 1-800-827-6655 SEARS HomeCentral II I
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